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The archive · Product Ideas · Product decision · 2025–2026

Other Matter replaces PVC signage vinyl with algae film that becomes leather after use

Other Matter makes signage film from algae, then recasts used film into leather-like sheets — a circular material designed from day one.

Other Matter

The ideaInvent an algae signage film that sticks to glass without adhesive, then recast used film into leather-like sheets — circularity engineered before launch.incremental

What it had to solve

Artist and designer Jessie French's studio Other Matter imagined a post-petrochemical world, yet every exhibition and shop window it touched was printed on PVC or polyester signage film — phthalate-heavy, unrecyclable, and thrown away after weeks of use. French wanted an alternative for retail decals, exhibitions and wayfinding that didn't leave a toxic plastic behind.

How it works

OM Signage Film started from a contradiction Jessie French could no longer ignore. Her artistic practice imagined a world beyond petrochemicals, but every exhibition that presented that work used PVC vinyl — one of the most toxic plastics in common use, full of phthalates and destined for landfill after a few weeks on a window. Melbourne studio Other Matter developed the film to resolve that, creating what it calls a world-first alternative to signage vinyl.

The material is a patented algae-derived polymer with locally milled mineral pigments. It is non-petrochemical and phthalate-free, adheres to glass without adhesive, removes cleanly so it can be reused, and works with standard cutting and printing workflows. Production is deliberately small and local: algae and other bio-based materials are boiled in pots in the studio, poured into trays and cured overnight, then peeled off and recast.

What makes the system an idea rather than a substitute is the loop. Other Matter refused to treat the film as single-use: end-of-life signage and offcuts are rehydrated and recast, unified with charcoal for colour and texture, into Other Matter Leather — a dense sheet material for upholstery with a natural grain from the curing process. The studio says the economics of the closed loop were designed from the start, not retrofitted, and worked with CSIRO on scaling the process.

Why it lands

  • It attacked the exact material its own field depended on: exhibitions and retail run on short-lived vinyl, so replacing that one substrate changed the studio's entire medium.
  • The film solved friction first — no adhesive, clean removal, standard print workflows — so adopting the greener material cost designers nothing in craft.
  • Waste was designed as a feedstock for a premium product, so the circular loop creates value instead of requiring charity or regulation.
  • A maker's contradiction gave the project its authenticity: French's art about a post-petrochemical world was itself being printed on PVC.

What it did

OM Signage Film has been used by clients from MoMA to the Australian Open, won Surface Design of the Year at the Dezeen Awards 2025, and earned a D&AD Future Impact Pencil in 2026; its leather side then debuted at Melbourne Design Week and Copenhagen's 3 Days of Design.

Case pageOM Signage Film — D&AD archive page

What you can take

Design the after-life before the product exists: when waste becomes another valuable product, circularity pays for itself instead of costing more than it returns.

Since then

The material found real clients quickly — MoMA and the Australian Open among them — and the studio kept closing the loop: in June 2026 it presented Other Matter Leather, made entirely from returned film and offcuts, upholstering a Made by Morgen seating range at Melbourne Design Week and Copenhagen's 3 Days of Design, while repeat collaborator Aesop installed the signage film in its Copenhagen stores. OM Signage Film won Surface Design of the Year at the Dezeen Awards 2025 and a D&AD Future Impact Pencil at the 2026 Awards, with lab testing and scaled industrial production still to come.

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